"Custom solutions through craftsmanship"
At Berg Metaal, customisation is the standard.
Where others stop, we get started - flexible, proactive and committed to finding solutions.
We are the machine repair workshop of the future, backed by the craftsmanship and experience of the past.
For every instance of machine downtime, we provide a sustainable solution using the right process.
At Berg Metaal, we never see problems - only challenges.
Expertise in the best processes
Drawing on our technical expertise in mechanical engineering and metallurgy, as well as many years of experience in thermal-spray repairs, we identify the best solution for your problem, whether it involves wear, corrosion protection, surface roughness or coefficient of friction.
Refurbishing or duplicating your machine component is part of our standard service.
Our expertise:
Thermal spraying: High-quality coatings for a wide range of applications.
On-site flame spraying
Is your object too large to move? We will come to you and assess the possibilities.
An electric arc wire-spraying process (arc spray) that we developed specifically for applying coatings on site inside cylindrical bores and on the outside diameters of complex components.
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Repairing worn machine components:
Expert repairs that extend service life.
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Manufacturing new components:
Custom-made solutions for your specific requirements.
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Reverse engineering:
Precise reconstruction of existing components.
Electrical insulation:
Protection and insulation for optimum performance.
Wear protection:
Durable solutions against wear.
Hard chrome replacement:
Modern alternatives for improved performance.
Machining, welding and grinding:
Complete pre- and post-processing options.
When downtime is not an option...
Fast turnaround
Waiting is often not an option for our customers. If a shaft fails, for example, the entire production process may come to a standstill. Your problem is our challenge. From transport to engineering, we take care of everything.
For most orders, we aim to have your workpiece ready within five working days. Need it sooner? We will work with you to find a solution.
Our machine shop
In addition to our thermal-spraying expertise, we carry out all pre- and post-processing in-house. We have a wide range of facilities for machining, welding and surface-treating your component.
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For many customers, the solution lies in combining several techniques.
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Combining machining with thermal spraying, for example, is a widely used method for carrying out repairs.
On site
Sometimes a component is simply too large to move. In that case, we come to you.
Do you have a challenge for us?
We are happy to think it through with you - 24/7. At Berg Metaal, we keep everything in-house and are always available.
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For urgent problems, it is best to call us so we can start working with you immediately.
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Less urgent? Enter your details and add a photo of your case. We will get back to you shortly.
Feel free to contact us at info@bergmetaal.nl, or send your problem and a photo via WhatsApp using the chat at the bottom right.
Custom solutions for existing processes
When machine components wear, replacement is often not the best answer. Lead times for complex components can range from weeks to years.
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We also frequently see manufacturers preferring to sell replacement parts rather than help extend service life. The problem then keeps recurring, forcing you to purchase expensive new components.
We do not just fight fires; we prefer to deliver a long-term solution.
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Our aim is a more sustainable solution that ultimately reduces downtime and maintenance costs.
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"At Berg, more than 100 years of experience walks the shop floor."
The Berg Metaal team
Remco started the business in 2018 because he believed things could be done differently.
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We aim to distinguish ourselves in the market through service, quality and flexibility.
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Where other companies are held back by lead times or consider a job too risky, Remco's passion for technology is where the real challenge begins. Today, our seven-person team is ready to help you.
Our young and driven team - whose oldest member is now 74 - gets fully immersed in every project.
Together, we bring a mountain of experience in metalworking.
Projects
The range of our applications is almost endless. Explore the challenges that tested our customers and the solutions we delivered.
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Sustainability
In a world where sustainability is a necessity rather than an 'option', our custom solutions are often the best answer - especially now.
Replacing a machine component often solves the problem only temporarily. Our solutions are designed to last and prevent the same issue from recurring.
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In addition to reducing costs, repair also produces significantly lower CO2 emissions than manufacturing a new component.
The average CO2 saving is 90% or more.
Metalworking news
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